BeltConveyor_W820_L14000

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BeltConveyor_W820_L14000
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The reinforcement measures for conveyor belt frames over ten meters can be carried out from the following aspects: 
1、 Optimize rack design 
Adopting an independent and stable structure: 
The unloading section can adopt an independent tripod structure, which has reasonable stress and good stability, and can effectively meet the transportation needs of long-distance and large capacity. 
The transmission frame can adopt an inverted T-shaped integral frame structure to reduce the wear of the adhesive layer caused by coal adhesion on the transmission drum and reduce the bending stress of the adhesive tape. 
Add support and reinforcement connections: 
Add supporting structures at key parts of the rack, such as adding cross beams or slant support, to improve the overall stability. 
Reinforce the connection parts, such as using welding, bolt connections, etc., to ensure the firmness of the frame structure. 
2、 Select high-performance materials 
Wear resistant materials: Choose conveyor belts and frame materials with excellent wear resistance, such as polyurethane, nylon, etc., to extend their service life. 
High strength materials: The load-bearing components of the rack can be made of high-strength steel to improve its load-bearing capacity. 
3、 Adjust tension and maintenance 
Adjust tension: By adjusting the tension device reasonably, the conveyor belt can maintain appropriate tension to prevent uneven force on the frame caused by insufficient or excessive tension. 
Regular inspection and maintenance: Clean, lubricate, and inspect the rack regularly, replace worn or damaged components in a timely manner, and ensure the integrity of the rack. 
4、 Add anti deviation devices 
Upper and lower anti deviation vertical rollers: Anti deviation vertical rollers are installed on both sides of the conveyor belt. The diameter and bearings of the vertical rollers need to be selected according to actual needs to ensure their rigidity and anti deviation effect. 
Positioning of mobile trolley and roller trolley: If there is a mobile trolley or roller trolley on the frame, it is necessary to ensure the matching between the wheels and the track, and set up positioning devices and anti climbing wheels to prevent the trolley from deviating or falling off the track. 
5、 Intelligent monitoring and maintenance 
Sensor monitoring: Install sensors in key parts of the rack to monitor its operating status, temperature, vibration and other parameters in real time, and detect potential faults in a timely manner. 
Intelligent diagnosis and maintenance: Utilizing artificial intelligence and big data analysis technology to process and analyze sensor data, achieving accurate evaluation of rack performance and fault warning. Based on the analysis results of the intelligent diagnostic system, develop a preventive maintenance plan and regularly inspect, maintain, and repair the rack. 
In summary, by optimizing the frame design, selecting high-performance materials, adjusting tension and maintenance, adding anti deviation devices, and implementing intelligent monitoring and maintenance measures, the stability and load-bearing capacity of conveyor belt frames over ten meters can be effectively strengthened.

对于十几米的输送带机架的加强措施,可以从以下几个方面进行:
一、优化机架设计
 
采用独立且稳定的结构:
卸载部可采用独立的三角架结构,这种结构受力合理、稳定性好,能有效应对长距离、大运量的输送需求。
传动机架可采用倒T型整体框架结构,以减少传动滚筒因粘煤引起的胶层磨损,并降低胶带的弯曲应力。
 
增加支撑和加固连接:
在机架的关键部位增加支撑结构,如增设横梁或斜撑,以提高整体稳定性。
对连接部位进行加固,如采用焊接、螺栓连接等方式,确保机架结构的牢固性。
 
二、选用高性能材料
 
耐磨材料:选择具有优异耐磨性能的输送带和机架材料,如聚氨酯、尼龙等,以延长使用寿命。
高强度材料:机架的承重部件可采用高强度钢材制成,以提高其承载能力。
 
三、调整张紧度和维护
 
调整张紧度:通过合理的张紧装置调整,使输送带保持适当的张力,防止因张紧度不足或过大而导致的机架受力不均。
定期检查和维护:定期对机架进行清洁、润滑和检查,及时更换磨损或损坏的部件,确保机架的完好性。
 
四、增加防跑偏装置
 
上、下防跑偏立辊:在输送带的上下两侧安装防跑偏立辊,立辊的直径和轴承需根据实际需求进行选择,以确保其刚度和防跑偏效果。
游动小车及托辊小车定位:如果机架上有游动小车或托辊小车,需确保车轮与轨道的匹配性,并设置定位装置和止爬轮等,防止小车跑偏或掉轨。
 
五、智能化监控与维护
 
传感器监测:在机架的关键部位安装传感器,实时监测其运行状态、温度、振动等参数,及时发现潜在故障。
智能诊断与维护:利用人工智能和大数据分析技术对传感器数据进行处理和分析,实现对机架性能的准确评估和故障预警。根据智能诊断系统的分析结果,制定预防性维护计划,定期对机架进行检查、保养和维修。
 
综上所述,通过优化机架设计、选用高性能材料、调整张紧度和维护、增加防跑偏装置以及实施智能化监控与维护等措施,可以有效加强十几米的输送带机架的稳定性和承载能力。

 

 

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More Information

More Information
Belt Width 820
Belt Length 14meters
Belt Conveyor Belt Conveyor
Rack Frame Sheet Metal And Square Tube Frame

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