BeltConveyor_W400_L3000
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There are various forms of conveyor belt material removal mechanisms, and the following are several common forms of material removal mechanisms:
1、 Plow type unloader
Classification: Divided into manual plow unloaders and electric plow unloaders.
Function: Used for unloading materials at any point on the horizontal section of a belt conveyor.
characteristic:
There are two forms of unloading: single-sided and double-sided.
Flexible layout and simple structure.
Suitable for belt conveyors with moderate belt speed (such as V=3.15m/s), small material particle size (such as 25mm or less), low abrasiveness, and vulcanized joints on the conveyor belt.
2、 Unloading trolley
Composition: It mainly consists of a reversing drum, a driving device, a feeding hopper, an active walking wheel, a driven walking wheel, a frame, a brake, and an electronic control device.
Function: Suitable for various materials, with a long lifespan for adhesive tape.
characteristic:
The lower body height can reduce the building height and save infrastructure investment.
The track is long and laid on the floor slab, which makes it easy to spill materials on the track during unloading, and may get stuck on the track during round-trip operation.
The walking drive is a chain wheel drive, which is prone to chain breakage and severe wear.
During reversible operation, the conveyor belt is prone to deviation and difficult to correct.
Easy to malfunction, requiring a large amount of maintenance and being unsafe.
The opening of the silo is large, making it difficult to seal and collect dust.
3、 Reversible warehouse belt conveyor
Function: A complete belt conveyor that can be reversed and moved.
characteristic:
The structure is relatively complex.
It is easy to spill materials onto the track during unloading, and it is difficult to correct the deviation of the conveyor belt.
Large maintenance volume and low safety.
4、 Multi station telescopic device
Function: Multiple or continuous unloading can be achieved through a telescopic device.
Characteristics: Compared with plow unloaders and unloading carts, multi station telescopic devices may have better unloading flexibility and adaptability, but the specific selection still needs to be determined based on actual application scenarios and material characteristics.
5、 Conveyor belt telescopic waste removal mechanism
Function: It has the advantages of automatic material picking and preventing accumulation.
characteristic:
By adjusting the extension and retraction actions of the components, the horizontal length of the conveyor belt can be changed to achieve the material picking function.
Suitable for situations where automatic removal of non-conforming materials or prevention of material accumulation is required.
In summary, there are various forms of conveyor belt picking mechanisms, each with its unique functions and characteristics. When choosing, it is necessary to comprehensively consider factors such as actual application scenarios, material characteristics, unloading requirements, and cost budgets.
输送带剔料机构的形式多种多样,以下是几种常见的剔料机构形式:
一、犁式卸料器
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分类:分为手动犁式卸料器和电动犁式卸料器。
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功能:用于带式输送机水平段任意点卸料。
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特点:
- 有单侧和双侧卸料两种形式。
- 布置灵活,结构简单。
- 适用于带速适中(如V=3.15m/s)、物料粒度较小(如25mm以下)、磨琢性较小且输送带采用硫化接头的带式输送机。
二、卸料小车
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组成:主要由改向滚筒、驱动装置、落料漏斗、主动行走走轮、从动行走走轮、车架、制动器及电控装置等组成。
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功能:适应多种物料,胶带寿命长。
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特点:
- 机身高度较低,可降低建筑物高度,节约基建投资。
- 轨道较长且敷设在楼板上,卸料时容易将物料洒落在轨道上,往返运行时可能卡掉轨道。
- 行走驱动为链轮传动,容易掉链且磨损严重。
- 可逆运行时,输送带容易跑偏且不容易纠正。
- 易出故障,维修量大且不安全。
- 料仓开口大,料仓密封和收尘困难。
三、可逆配仓胶带输送机
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功能:可正反转又可移动的完整的带式输送机。
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特点:
- 结构相对复杂。
- 卸料时容易将物料洒落在轨道上,且不易纠正输送带的跑偏问题。
- 维修量大,安全性较低。
四、多工位伸缩装置
- 功能:通过伸缩装置实现多点或连续卸料。
- 特点:与犁式卸料器和卸料小车相比,多工位伸缩装置在卸料灵活性和适应性方面可能更胜一筹,但具体选择还需根据实际应用场景和物料特性来决定。
五、输送带伸缩剔废机构
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功能:具有自动剔料、防止堆积的优点。
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特点:
- 通过调节组件的伸出和缩回动作,改变输送带的水平段长度,从而实现剔料功能。
- 适用于需要自动剔除不合格物料或防止物料堆积的场合。
综上所述,输送带剔料机构的形式多种多样,每种形式都有其独特的功能和特点。在选择时,需要根据实际应用场景、物料特性、卸料要求以及成本预算等因素进行综合考虑。