beltconveyor_107_w330_l1480

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beltconveyor_107_w330_l1480
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Hopper conveyor belt, also known as bucket conveyor or hopper feeding belt, is an efficient and economical material conveying equipment. The following is a detailed introduction to it: 
1、 Structural composition 
The hopper type belt conveyor is mainly composed of a driving device (including a reverse device), a conveyor belt (or traction chain), a hopper, a tensioning device, a frame (or shell, including horizontal, reversing, and vertical sections), a head wheel, and a tail wheel. Among them, the two sides of the hopper are connected to two parallel conveyor belts (or traction chains) through connecting rings, and the head wheel is equipped with teeth that match the conveyor belts (or traction chains). 
2、 Working principle 
When the driving device is started, the conveyor belt (or traction chain) begins to operate, and the hopper is fixed on the conveyor belt (or traction chain). As the conveyor belt (or traction chain) moves, the hopper transports materials from one end (feeding section) to the other end (unloading section), achieving continuous and stable transportation of materials. During the conveying process, the hopper scoops up the material from the storage below, and as the conveyor belt or chain lifts it to the top, it flips down around the top wheel and pours the material into the receiving trough. 
3、 Transportation form 
The conveying forms of hopper type belt conveyors are flexible and diverse, including straight, L-shaped, Z-shaped, etc., suitable for material conveying needs in different occasions. 
4、 Application Fields 
Hopper type belt conveyors are widely used in multiple industries, including but not limited to: 
Mining industry: During the mining process, it can be used to transport materials such as ore and coal from the mining area to the processing area, improving production efficiency. 
Metallurgical industry: In the metallurgical production process, it can be used to transport raw materials such as ore and slag, as well as semi-finished products such as steel billets and steel, to achieve automation of the production process. 
Chemical industry: can be used for long-distance, high-capacity transportation of raw materials, semi-finished products, and finished products to meet production needs. 
Construction industry: can be used for conveying building materials to improve construction efficiency. 
Food industry: can be used for conveying materials such as grain, feed, and seeds, ensuring the continuity and stability of food production. 
5、 Maintenance and upkeep 
To ensure the normal operation and extend the service life of the hopper belt conveyor, the following maintenance and upkeep work is required: 
Regular inspection: The wear and tear of components such as conveyor belts (or traction chains), hoppers, and drive devices should be checked regularly to promptly detect and replace damaged parts. 
Cleaning work: Regularly clean the residual materials on the conveyor belt (or traction chain) and hopper to avoid material accumulation and affect the normal operation of the equipment. 
Adjust tension: Adjust the tension of the conveyor belt according to the actual situation to ensure that the conveyor belt always maintains an appropriate tension state during operation. 
Lubrication and maintenance: Regularly lubricate key parts such as drive devices and bearings to reduce wear and extend service life. 
6、 Precautions 
When choosing a hopper type belt conveyor, the shape and size of the hopper, the movement speed, and the size of the drum or sprocket should be selected correctly based on the physical properties and conveying conditions of the material. 
To prevent dust from flying and ensure the safety of the production environment, hopper type belt conveyors are generally equipped with a casing. At the same time, suction ducts and ventilation openings should be installed at the head and bottom to ensure that negative pressure and dust spillage do not occur during unloading and feeding processes. 
An anti reverse device should be installed at the head of the bucket conveyor to prevent equipment damage and material accumulation caused by sudden power interruption. 
In summary, the hopper type belt conveyor plays a crucial role in material transportation in various industries due to its simple structure, smooth operation, easy operation and maintenance, and strong adaptability.

料斗式皮带输送机,又称斗式输送机或料斗送料皮带,是一种高效且经济的物料输送设备,以下是对其的详细介绍:

一、结构组成

料斗式皮带输送机主要由驱动装置(含逆止装置)、输送带(或牵引链)、料斗、张紧装置、机架(或壳体,包括水平段、改向段、垂直段)、头轮和尾轮等部件组成。其中,料斗的两侧通过联接环分别与两根平行的输送带(或牵引链)相联接,头轮上设有与输送带(或牵引链)相吻合的齿。

二、工作原理

当驱动装置启动时,输送带(或牵引链)开始运转,料斗则固定在输送带(或牵引链)上。随着输送带(或牵引链)的移动,料斗将物料从一端(加料段)输送到另一端(卸料段),实现物料的连续、稳定输送。在输送过程中,料斗把物料从下面的储藏中舀起,随着输送带或链提升到顶部,绕过顶轮后向下翻转,将物料倾入接受槽内。

三、输送形式

料斗式皮带输送机的输送形式灵活多样,包括一字形、L形、Z形等,适用于不同场合的物料输送需求。

四、应用领域

料斗式皮带输送机广泛应用于多个行业,包括但不限于:

  1. 矿山行业:在矿山开采过程中,可用于将矿石、煤炭等物料从开采区输送至加工区,提高生产效率。
  2. 冶金行业:在冶金生产过程中,可用于输送矿石、矿渣等原料,以及钢坯、钢材等半成品,实现生产流程的自动化。
  3. 化工行业:可用于原料、半成品和成品的长距离、大容量输送,以满足生产需求。
  4. 建筑行业:可用于建筑材料的输送,提高施工效率。
  5. 食品行业:可用于粮食、饲料及种子等物料的输送,保障食品生产的连续性和稳定性。

五、维护与保养

为确保料斗式皮带输送机的正常运行和延长使用寿命,需要进行以下维护与保养工作:

  1. 定期检查:应定期检查输送带(或牵引链)、料斗及驱动装置等部件的磨损情况,及时发现并更换损坏部件。
  2. 清洁工作:定期清理输送带(或牵引链)和料斗上的残留物料,避免物料堆积影响设备正常运行。
  3. 调整张紧度:根据实际情况调整输送带的张紧度,保证输送带在运转过程中始终保持适当的紧张状态。
  4. 润滑保养:对驱动装置、轴承等关键部位进行定期润滑,以减少磨损,延长使用寿命。

六、注意事项

  1. 在选择料斗式皮带输送机时,应根据物料的物理性质和输送条件,正确选择料斗的形状和尺寸、运动速度以及滚筒或链轮尺寸等参数。
  2. 为防止粉尘飞扬和保障生产环境的安全,料斗式皮带输送机一般都装有机壳。同时,在头部和底部应设有吸风管和通风口,以保证在卸料和进料过程中不会形成负压和粉尘外溢。
  3. 在斗式输送机的机头部应装有防逆转装置,以防止在动力突然中断时发生反转,造成设备损坏和物料堆积。

综上所述,料斗式皮带输送机凭借其结构简洁、运行平稳、易于操作和维护以及适应性强等特点,在各行业的物料传输环节中占据了举足轻重的地位。

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More Information

More Information
Belt Width 330
Belt Length 1.48meters
Belt Conveyor Belt Conveyor
Rack Frame Sheet Metal Channel Steel Frame

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