beltconveyor_a147_w200_l750

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Cooling and winding belt conveyor is a special type of belt conveyor mainly used for the cooling and winding process of materials. The following is a detailed introduction to the cooling winding belt conveyor: 
1、 Working principle 
The working principle of the cooling winding belt conveyor is based on the principle of frictional transmission. When the electric motor drives the drum to rotate, it drives the conveyor belt to rotate through friction, thereby achieving continuous transportation of materials. The material enters the conveyor belt from the feeding port, moves with the conveyor belt under the action of friction, cools down during the conveying process, and is finally discharged from the discharging port and wound up by the winding device. 
2、 Main components 
The cooling winding belt conveyor mainly consists of the following components: 
Drive drum: a key component that drives the movement of the conveyor belt, located at the head of the conveyor belt, usually composed of a motor, reducer, transmission device, bearings, drum, etc. 
Cleaning device: used to clean debris, dust, and accumulation on the conveyor belt to ensure the normal operation of the conveyor belt and smooth transportation of materials. 
Roller: an important component that supports and guides the conveyor belt, located at the bottom or on both sides of the conveyor belt, playing a role in supporting and reducing friction between the belt conveyor and the conveyor belt. 
Conveyor belt: The core component used to carry and transport materials, usually made of multiple layers of fabric or metal chip layers, with good wear resistance and tensile properties. 
Tail reversing drum: used to change the direction of the conveyor belt, located at the end of the conveyor belt and serving as the tail device of the conveyor belt. 
Tightening device: used to adjust and maintain the appropriate tension of the conveyor belt to ensure its normal operation during operation. 
Windup device: At the end of the conveyor belt, it is used to wind up the cooled material. 
3、 Characteristics and Applications 
characteristic: 
The structure is simple, mainly composed of conveyor belts and frames, making it easy to manufacture and maintain. 
Strong adaptability, flexible transmission lines, and transmission length determined according to needs. 
Large conveying capacity, able to meet the cooling and winding needs of large quantities of materials. 
Application: 
Widely used in mining, metallurgy, coal and other industries for conveying loose materials or finished items. 
In industries such as food processing and electronic assembly, it is also commonly used for material cooling and transportation before packaging. 
4、 Maintenance and upkeep 
In order to ensure the normal operation and prolong the service life of the cooling winding belt conveyor, regular maintenance and upkeep are required: 
Check daily whether the transmission motor and reducer are abnormal, whether the connections of each component are reliable, and whether the connecting screws are loose. 
Check the belt for looseness every day and adjust it promptly. Check if the conveyor belt is stretched every month and adjust it in a timely manner. 
Carefully remove dirt, foreign objects, etc. from the inside of the belt to ensure reliable friction of the belt. 
Check whether the drum rotates flexibly every month and repair it in a timely manner. Check the fit between the drive sprocket and the chain, adjust it in a timely manner, and add lubricating oil to the chain. 
After the first 100 hours of use of the reducer, the internal gear oil should be replaced and cleaned. After replacing with new oil, it should be replaced every 2500 hours. 
In addition, during the operation, the operator should pay attention to observing the operation of the equipment. If any abnormal situations such as belt deviation, belt elongation or slippage are found, they should be adjusted and dealt with in a timely manner. 
In summary, the cooling winding belt conveyor is an efficient and flexible material conveying equipment with broad application prospects. During use, regular maintenance and upkeep are required to ensure the normal operation of the equipment and extend its service life.

 
 

冷却收卷皮带输送机是一种特殊的皮带输送机,主要用于物料的冷却和收卷过程。以下是对冷却收卷皮带输送机的详细介绍:

一、工作原理

冷却收卷皮带输送机的工作原理基于摩擦力传输的原理。当电动机驱动传动滚筒转动时,通过摩擦力带动输送带转动,从而实现物料的连续运输。物料从进料口进入输送带,在摩擦力的作用下随输送带一起运动,在输送过程中进行冷却,最终从出料口排出并由收卷装置进行收卷。

二、主要组成部件

冷却收卷皮带输送机主要由以下部件组成:

  1. 驱动滚筒:带动输送带运动的关键部件,位于输送带的头部,通常由电机、减速器、传动装置、轴承、滚筒等组成。
  2. 清扫装置:用于清理输送带上的杂物、粉尘和堆积物,以确保输送带的正常运行和物料的顺畅传输。
  3. 托辊:支撑和引导输送带的重要组成部分,位于输送带的底部或两侧,起到支持和减少带式运输机与输送带之间摩擦的作用。
  4. 输送带:核心部件,用于承载和输送物料,通常由多层织物或金属芯片层等材料制成,具有良好的耐磨性和拉伸性能。
  5. 机尾换向滚筒:用于实现输送带的方向变换,位于输送带的末端,作为输送带的尾部装置。
  6. 拉紧装置:用于调整和保持输送带的适当张力,以确保输送带在运行过程中的正常工作。
  7. 收卷装置:在输送带的末端,用于将冷却后的物料进行收卷。

三、特点与应用

  1. 特点

    • 结构简单,主要由输送带和机架等部件组成,便于制造和维护。
    • 适应性强,输送线路灵活,输送长度根据需要而定。
    • 输送量大,能够满足大批量物料的冷却和收卷需求。
  2. 应用

    • 广泛应用于矿山、冶金、煤炭等行业,用于输送松散物料或成件物品。
    • 在食品加工、电子装配等行业中,也常用于物料的冷却和包装前的输送。

四、维护与保养

为了确保冷却收卷皮带输送机的正常运行和延长使用寿命,需要进行定期的维护和保养:

  1. 每天检查传动马达及减速机是否异常,各零件连接是否可靠,连接螺丝是否松动。
  2. 每天检查皮带是否松动,并及时调整。每月检查输送皮带是否拉长,并及时调整。
  3. 仔细清除皮带内侧污物、异物等,确保皮带摩擦可靠。
  4. 每月检查滚筒转动是否灵活,并及时修理。检查传动链轮与链条的吻合度,及时调整,并给链条添加润滑油。
  5. 减速器第一次使用100小时后要更换清洁内部齿轮油,换上新油后,每2500小时再更换一次。

此外,在操作过程中,操作人员应注意观察设备的运行情况,如发现皮带跑偏、皮带被拉长或打滑等异常情况,应及时进行调整和处理。

综上所述,冷却收卷皮带输送机是一种高效、灵活的物料输送设备,具有广泛的应用前景。在使用过程中,需要进行定期的维护和保养,以确保设备的正常运行和延长使用寿命。

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更多信息

更多信息
带宽 200
带长 0.75meters
输送机 皮带输送机
机架框架形式 铝合金框架

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